High Density Foam
High density polyurethane foam is ideal for projects that demand long-term support, structural durability, and shape retention. This flexible open-cell polymer, with a density of 2.6 pounds per cubic foot, offers a high compression modulus and superior performance compared to standard-grade foams. Commonly used in custom seating, impact-dampening builds, and orthopedic pads, this foam is engineered to resist flattening, sagging, or softening—even with continuous daily use.
All our high-density foam is CertiPUR-US® certified, meaning it’s independently tested to meet strict standards for emissions, durability, and content. We offer custom cutting to nearly any shape or size, with multiple firmness levels available to match structural or comfort requirements.
Select Your High-Density Foam Shape Below
Choose the shape that best fits your project. Enter your dimensions and quantity to receive a quote based on foam thickness and firmness.
How to Order Custom High-Density Foam
Measure Your Cushions
Precisely measure the shape and dimensions of your cushion for the best possible fit. (see how)
Select Your Foam
Select from over 30 foam types based on your cushion’s location, use, and feel.
Select a Fabric
Choose the texture and style of the fabric for your cusion covers, or skip this step for foam only.
We’ll Do the Rest
FoamOrder will size and cut your custom cushions and ship them right to your door!
Frequently Asked Questions
Over 100,000 Satisfied Residential and Commercial Customers, including:
What Our Customers Are Saying About FoamOrder

